Technical Section WAGO

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Under normal operating conditions, direct clamping (i.00 60999-1:2000/ IEC 60999-1:1999, Section 7.64 12.8 20.16 22.07 60204-1:2006 / IEC 60204-1:2016, Section 13.82 30.6. Gas-tight, crimped twin ferrules may used, provided the ferrule inserted all the way into the clamping unit and that there suf- ficient clearance and creepage distance between adjacent potentials.57 300 23.9 15. One Conductor per Clamping Unit A number DIN VDE, EN, IEC directives mandate recommend that only one con- ductor must connected per clamping unit.1 1/0 9.wago. WAGO rail-mount terminal blocks offer differ- ent solutions increase the number of clamping points. In this case, recommend using either solid copper conductors fine-stranded copper conductors with properly crimped, tin-coated copper ferrules copper pin terminals.1.5 www.com WAGO Rail-Mount Terminal Block Systems Technical Information The IEC 60999-1/EN 60999-1/VDE 0609-1 Specification (Section 7. • Any conductor size combination can be connected.1.22 120 14., directly connecting conduc- tor the terminal block’s current bar) pro- vides optimal contact quality, because all risk factors arising from anti-splaying methods are prevented. This WAGO principle the basis for number of other technical and economic advantages: • Each conductor may terminated or removed without affecting previously con- nected conductors.54 15.17 13.05 240 20. Anti-splaying methods require terminal block one size larger than the nominal cross section the conductor terminated.33 – 4/0 14.12 61439- 1:2011 IEC 61439-1, Section 8.e.1 600 23.03 Dimensions for Class flexible conductors only (IEC 60228 A) NOTE: The diameters the largest rigid and flexible conductors are based Table and Table IEC A/IEC 60228 and ASTM B172-71 [1], IECA Publication S-19-81 [2], IECA Publication S-66-524 [3], well IECA Publi- cation S-66-516 [7] for AWG conductors.9, multi-level distribution rail-mount terminal blocks must dimen- sioned that single (solid, stranded or fine-stranded) conductor the nominal cross section can connected each ter- minal point.68 26. One conductor per clamping unit therefore recommended meet the safety require- ments these relevant specifications.48 185 350 18.08 To defined the corresponding product standard 70 13.5 250 15.54 95 12. • Each conductor clamped independently. • Where re-wiring required, only the con- ductor changed removed from the clamping point, all other conductors remain safely clamped.05 – 400 19. Crimping prevents ingress aggressive atmospheres (depending the ppm con- centration), which can diffuse into the con- ductor bundle along the individual strands and deposit between individual strands and the clamping point.91, Section 3.1) requires that: Clamping units must able connect unprepared conductors. In accordance with DIN VDE 0611, Part 4, 02.42 24.1.1 2/0 11.3 VDE 0113, Part 06. Special requirements apply only special application areas exposed extremely cor- rosive atmospheres. Per IEC 60999-2, Table 1: Rated Cross- Section Theoretical Largest Conductor Diameter Connectable Conductor Metric AWG/kcmil Rigid Stranded Fine- Stranded a) Gauge Rigid Stranded Fine- Stranded mm² Rigid Flexible 50 9.34 19.2 300 16. Tip-bonded conductor Ultrasonically bonded conductor Crimped pin terminal (gas-tight), preferably made cop- per with tin-plated surface Tin-plated copper ferrule (gas-tight crimped) II.1 VDE 0660, Part 600, 06.08 17. The most common way branching one conductor into two three conductors.1 3/0 12. Other VDE, and IEC specifications also recommend the connection only one con- ductor per clamping unit, unless the clamping unit specifically tested and approved for the connection several conductors, for example: VDE 0609, Part 12.01 150 16. Ferruled conductor cross sections specified for individual products are based WAGO’s Variocrimp square crimping technology. Occasionally, conductor anti-splaying pro- tection may required, including various methods (see illustrations below).6 500 21. As with solid copper conductors, the fine strands are crimped into dense inner core. WAGO offers and 4-conductor terminal blocks, making additional jumpers unneces- sary.