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eu Distribution rules Cables and hoses Distribution rules Cables and hoses or other high pressure hoses (i. igus® interior separation offers safe solution for such cases.Cables and hoses with different jacket materials must not be allowed stick together.igus. hydraulic hoses). Other bend radii may recommended.5m/s and load cycles over 10,000 p. e-chain® ideally filled minimum lateral clearance to the next cable hose has been factored in. In addition the quality the cables used, the arrangement each cable within the e-chain® and the space allowed are important for the system's service life.a. Distribution rule 1: If inner height, separation between the two cables/ hoses necessary. You can mix pneumatics, electrical cables and hydraulics the same compartments. igus® tip: interior separation configurator www.Alligus® chainflex® cables series can combined. igus® clearance space for various cables/hoses 3D CAD, configurators, service life calculation and more www.Thebend radiishouldbeadjustedtotherecommendationsof the cable hose manufacturer. Two cables/hoses should never be left unguided top of one another allowed to become tangled. Separators are used for this. Please contact us. For example, maintain minimum distances between bus and motor cables. Generally, the faster and more frequently the e-chain® operates, the more important the exact positioning the cables and hoses inside the e-chain® becomes. Various separation options allow e-chains® adapted the specific requirements each application. Further guidelines for distribution Thecableorhoseweightshouldbesymmetrically distributedalongthewidthofthee-chain®.igus. The cables should always involve strain relief the fixed and the moving end.e. This section provides detailed recommendations. Due the variety the application parameters, strongly recommend you take advantage our free consultation services.The specification minimum bend radii for cables and hoses refers normal temperatures.eu Distribution rule 2: If inner height, vertical separator or horizontal shelf must be used reduce the inner height. igus® chainflex® cables permit the smallest bend radius for one million strokes. Cable type Electrical round cables Electrical flat cables Pneumatic hoses Hydraulic hoses Media hoses Please note: Don't fill e-chains® and e-tubes more than 80% of the cross-section! . Depending the nature the cables, the dynamics, and the expected service life, more clearance may required. specific cases, filling may be designed with less clearance.135 134 10% mm 10% ≥ mm 10% ≥ mm 10% mm 10% ≥ mm 10% ≥ mm D1 D2 d1 d2 D1 1,2 1,2 hi ≤ R R R Bi Ba hi ha ≤ ø mm d1 1,2 hi d1 1,2 hi % 10 10 5-10 20 15-20 Hydraulics and electric cables are separated from one another this example Clearance space for round electrical cables Rules for: ● Maximum conduit diameters ● Separation ● Bend radius Electrical cables need at least 10% clearance space all around, hydraulic hoses need 20% The maximum conduit diameter specified for each series its respective chapter Distribution rules The cables and hoses must laid that they can move freely all times and that tensile force exerted the e-chain® the radius. Cables and hoses must under no circumstances have the opportunity tangle. For high-speed applications and high numbers of load cycles, cables hoses must not laid on top each other without horizontal separation. This prevents d1 and from tangling. Due the wide variety the possibilities, strongly recommend you take advantage our free consultation services for your specific applications. necessary, they mustbelaidseparately. Therefore, the clearance height a compartment with several similar cables or hosesnexttooneanothermustnotbemorethan one and half times the cable/hose diameter. Simply give list your cable requirements (or merely the required electrical other services) and you will receive our recommendation the end the next business day. This minimum clearance 10% for electrical round cables and 20% for hydraulic hoses, for example. The standard values for this are: travel speed over 0. You gave options how separate the different medias. Selecting larger radiusthantheminimumwillextendservicelife. Bend radius R The bend radius your e-chain® depends the thickestorstiffestcableorhoseinyourfilling. More information www. Maximum cable hose diameter The maximum cable and/or hose diameter equals the inner height the selected e-chains® and e-tubes plus minimum clearance.igus. Exceptions are made only for certain hydraulic hoses with length compensation issues Principle sketch bend radius R General rules for igus® cables and hoses e-chains® The key advantage igus® e-chain systems® is they can safely accommodate wide variety of forms data cables and energy suppliers in one system. recommend complete e-chain systems® where bend radii for allcablesandhoses,interiorseparationandservice life are optimally matched.eu/quickchain100 Orderly cables with igus® interior separation An extender chain with vacuum hose also guides e-chain® here e-chain® interior separation Cables and hoses with very different diameters should laid separately