System Elpress terminals and tools

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Kroužkové, vidličkové a kolíkové konektory Elpress ...

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8 * Steel 8. Surfaces that are tinned, nickel-plated, silver plated must not brushed. Recommended tightening torque Thread Steel 8. • Greased galvanized screws provide the least dispersion the pre-tension force. It is important that this done correct manner, important the contact crimping the other end the terminal as described above. very important fol- low the installation instructions.9 * Steel 10. This especially im- portant for aluminium. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. Bolt joint with spring washer. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque.g. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer. Current load should be checked. This applies regardless the hard- ness the conductive materials (which are softer than HB200). order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. important to clean and use contact grease. • The tension washer can normally be excluded. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. .9 * Steel 10. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. The flat washer must have an external diameter least large the tension washer. • The terminal palm and busbar may of different materials. When using spring washers, is sufficient and preferably placed on the opposite side the terminal.8 * Steel 8. Even the torque recorded correctly, the pre-tension force depends entirely on the friction. Al/Cu gives higher risk corrosion and settlement, use contact grease. Oil the screw when installing. It must never placed directly against electrical contact surface without flat washer in between. • Torque wrenches must calibrated regularly. The information below general and hence, should never seen an installation instruction. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e.8 * Steel 10. These are based theoretical calculations, verified tests and experience from field studies.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. Cu/Al provides low risk galvanic corrosion when the rail made Al. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics. See image below. terminals the same size on the same screw. The installation of terminal with bolt joint for electrical transmission requires special attention. Installation: • The screws must tightened with tor- que tools that tightening is controlled. Cu/CU provides the best joint, good contact and small risk settlement. Tension washers The use different types locking elements spring washers often increases the risk settlement. • Choose stainless A4-80 environments when there high risk corrosion. The accuracy the tool is great importance. Al/Al gives weaker joint. Mounting the terminal against the connection rail Max. • Tightening torque according the table above.8. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. Accuracy better than ±5%.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. Bolt joints. nut and the hard flat washer, can provide increased margin towards excessively high settlement. Tension was- her flat washer can reduce the risk of settlement. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram