System Elpress terminals and tools

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Kroužkové, vidličkové a kolíkové konektory Elpress ...

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8 * Steel 10. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics. It is important that this done correct manner, important the contact crimping the other end the terminal as described above. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8.9 * Steel 10. When using spring washers, is sufficient and preferably placed on the opposite side the terminal. Tension washers The use different types locking elements spring washers often increases the risk settlement. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer. It must never placed directly against electrical contact surface without flat washer in between. These are based theoretical calculations, verified tests and experience from field studies. Cu/CU provides the best joint, good contact and small risk settlement. Bolt joints. This applies regardless the hard- ness the conductive materials (which are softer than HB200). important to clean and use contact grease. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. Cu/Al provides low risk galvanic corrosion when the rail made Al. The accuracy the tool is great importance. • The tension washer can normally be excluded. Bolt joint with spring washer. Mounting the terminal against the connection rail Max.g. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. . • Choose stainless A4-80 environments when there high risk corrosion. Even the torque recorded correctly, the pre-tension force depends entirely on the friction. nut and the hard flat washer, can provide increased margin towards excessively high settlement. Surfaces that are tinned, nickel-plated, silver plated must not brushed. • Torque wrenches must calibrated regularly. Accuracy better than ±5%. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. Al/Cu gives higher risk corrosion and settlement, use contact grease.9 * Steel 10.8 * Steel 8. Tension was- her flat washer can reduce the risk of settlement. This especially im- portant for aluminium. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. Al/Al gives weaker joint. The flat washer must have an external diameter least large the tension washer. Recommended tightening torque Thread Steel 8.8. • Tightening torque according the table above. The installation of terminal with bolt joint for electrical transmission requires special attention. Current load should be checked. Installation: • The screws must tightened with tor- que tools that tightening is controlled.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. • Greased galvanized screws provide the least dispersion the pre-tension force. • The terminal palm and busbar may of different materials. The information below general and hence, should never seen an installation instruction. Oil the screw when installing. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. See image below. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. terminals the same size on the same screw. very important fol- low the installation instructions.8 * Steel 8