System Elpress terminals and tools

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important to clean and use contact grease. This applies regardless the hard- ness the conductive materials (which are softer than HB200). terminals the same size on the same screw. Even the torque recorded correctly, the pre-tension force depends entirely on the friction.g. Oil the screw when installing. Cu/Al provides low risk galvanic corrosion when the rail made Al. The installation of terminal with bolt joint for electrical transmission requires special attention. • The terminal palm and busbar may of different materials. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. Al/Al gives weaker joint.9 * Steel 10. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. . Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. • Greased galvanized screws provide the least dispersion the pre-tension force. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. • Tightening torque according the table above. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. very important fol- low the installation instructions. • Torque wrenches must calibrated regularly. nut and the hard flat washer, can provide increased margin towards excessively high settlement. The information below general and hence, should never seen an installation instruction. This especially im- portant for aluminium. Current load should be checked.8 * Steel 8.8 * Steel 8. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. Mounting the terminal against the connection rail Max. Cu/CU provides the best joint, good contact and small risk settlement. • Choose stainless A4-80 environments when there high risk corrosion. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. Bolt joints.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. Tension washers The use different types locking elements spring washers often increases the risk settlement. Accuracy better than ±5%. Al/Cu gives higher risk corrosion and settlement, use contact grease. It must never placed directly against electrical contact surface without flat washer in between. Bolt joint with spring washer. The flat washer must have an external diameter least large the tension washer. It is important that this done correct manner, important the contact crimping the other end the terminal as described above.8 * Steel 10. These are based theoretical calculations, verified tests and experience from field studies. Tension was- her flat washer can reduce the risk of settlement. Surfaces that are tinned, nickel-plated, silver plated must not brushed.9 * Steel 10. The accuracy the tool is great importance. Installation: • The screws must tightened with tor- que tools that tightening is controlled. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer.8. When using spring washers, is sufficient and preferably placed on the opposite side the terminal. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque. Recommended tightening torque Thread Steel 8. • The tension washer can normally be excluded. See image below. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics