System Elpress terminals and tools

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Current load should be checked. • Torque wrenches must calibrated regularly. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating.9 * Steel 10. This applies regardless the hard- ness the conductive materials (which are softer than HB200). Bolt joint with spring washer. It is important that this done correct manner, important the contact crimping the other end the terminal as described above. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. • Tightening torque according the table above. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. • The tension washer can normally be excluded. See image below. Recommended tightening torque Thread Steel 8. These are based theoretical calculations, verified tests and experience from field studies. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations.8 * Steel 10. This especially im- portant for aluminium.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. When using spring washers, is sufficient and preferably placed on the opposite side the terminal.9 * Steel 10. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer.g. very important fol- low the installation instructions. important to clean and use contact grease. . • Choose stainless A4-80 environments when there high risk corrosion. Surfaces that are tinned, nickel-plated, silver plated must not brushed.8 * Steel 8. It must never placed directly against electrical contact surface without flat washer in between. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. Al/Al gives weaker joint.8. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. Al/Cu gives higher risk corrosion and settlement, use contact grease. Tension was- her flat washer can reduce the risk of settlement. • The terminal palm and busbar may of different materials. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. • Greased galvanized screws provide the least dispersion the pre-tension force. Accuracy better than ±5%. Mounting the terminal against the connection rail Max. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. nut and the hard flat washer, can provide increased margin towards excessively high settlement. terminals the same size on the same screw.8 * Steel 8. The installation of terminal with bolt joint for electrical transmission requires special attention. The accuracy the tool is great importance. Installation: • The screws must tightened with tor- que tools that tightening is controlled. Bolt joints. Cu/CU provides the best joint, good contact and small risk settlement. Tension washers The use different types locking elements spring washers often increases the risk settlement. The information below general and hence, should never seen an installation instruction. Cu/Al provides low risk galvanic corrosion when the rail made Al. The flat washer must have an external diameter least large the tension washer. Even the torque recorded correctly, the pre-tension force depends entirely on the friction. Oil the screw when installing