System Elpress terminals and tools

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8 * Steel 10. This applies regardless the hard- ness the conductive materials (which are softer than HB200). • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. • Tightening torque according the table above. Mounting the terminal against the connection rail Max. These are based theoretical calculations, verified tests and experience from field studies. Installation: • The screws must tightened with tor- que tools that tightening is controlled. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. Al/Al gives weaker joint. It must never placed directly against electrical contact surface without flat washer in between. very important fol- low the installation instructions.9 * Steel 10. The information below general and hence, should never seen an installation instruction. Cu/CU provides the best joint, good contact and small risk settlement. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. Tension washers The use different types locking elements spring washers often increases the risk settlement. important to clean and use contact grease. Recommended tightening torque Thread Steel 8.8 * Steel 8. Tension was- her flat washer can reduce the risk of settlement. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics. See image below. terminals the same size on the same screw. nut and the hard flat washer, can provide increased margin towards excessively high settlement. • Greased galvanized screws provide the least dispersion the pre-tension force. Surfaces that are tinned, nickel-plated, silver plated must not brushed.8 * Steel 8. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. This especially im- portant for aluminium. Bolt joints. • Torque wrenches must calibrated regularly. The installation of terminal with bolt joint for electrical transmission requires special attention. It is important that this done correct manner, important the contact crimping the other end the terminal as described above. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. • The tension washer can normally be excluded. Al/Cu gives higher risk corrosion and settlement, use contact grease.g. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. The accuracy the tool is great importance. Cu/Al provides low risk galvanic corrosion when the rail made Al. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque. Bolt joint with spring washer.9 * Steel 10. Oil the screw when installing. • Choose stainless A4-80 environments when there high risk corrosion. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer. When using spring washers, is sufficient and preferably placed on the opposite side the terminal. .8.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. Accuracy better than ±5%. • The terminal palm and busbar may of different materials. Even the torque recorded correctly, the pre-tension force depends entirely on the friction.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. The flat washer must have an external diameter least large the tension washer. Current load should be checked