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Tension was-
her flat washer can reduce the risk
of settlement.12:6
Bolt joints
Bolt joints
Users/installers bolted connectors
always have adhere to, and follow
electrical codes and norms the local
region where they are making such instal-
lations. terminals the same size on
the same screw. It
must never placed
directly against electrical
contact surface without flat washer in
between. Accuracy better than ±5%. This applies regardless the hard-
ness the conductive materials (which
are softer than HB200). It
is important that this done correct
manner, important the contact
crimping the other end the terminal
as described above. See image
below.
• The terminal palm and busbar may of
different materials.
Cu/Al provides low risk galvanic
corrosion when the rail made Al.9 *
Steel
10.9 *
Stainless Stainless *Stainless *
- P
M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0
M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0
M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0
M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0
M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0
M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0
Mv tightening torque (Nm)
Ff pre-tensioning force (kN)
p flat pressure (N/mm²)
FZB electroplated gloss chromed
FZY electroplated hard chromed
FZM FZM= mechanically galvanized
* (FZB, FZY, FZM)
A4/80
Selection washers:
• Always select hard flat washers the
BRB, HB200 type.
.8 *
Steel
8. important to
clean and use contact grease.
Tension washers
The use different types locking
elements spring washers often
increases the risk settlement. The installation
of terminal with bolt joint for electrical
transmission requires special attention.
Tightening must carried out con-
trolled manner using torque tools, where
the relevant screw tensioned the
specified torque. The accuracy the tool
is great importance.
• Petroleum jelly contact grease reduces
corrosion risk cleaned surfaces
Fastener selection:
• Screws and nuts strength class 8. tension washer type DIN
6796 used, must placed between
the screw head/nut and the flat washer.
Mounting the terminal against
the connection rail
Max.
Preparatory:
• Clean contact surfaces from dirt, oxide
layers and grease using steel brush and
denatured alcohol.9 *
Steel
10.
Bolt joints. very important fol-
low the installation instructions. Oil the screw when installing.
nut and the hard flat washer, can
provide increased margin towards
excessively high settlement.
Otherwise, the risk settlement the
outer edge the flat washer increases
where the clamping forces are concen-
trated. Current load should be
checked.
• Choose stainless A4-80 environments
when there high risk corrosion.
Cu/CU provides the best joint, good
contact and small risk settlement.
• Tightening torque according the table
above. Surfaces that are
tinned, nickel-plated, silver plated must
not brushed. The joint must achieve
a sufficiently high clamping force, distribu-
ted desirable manner and ensure the
electrical properties over very long time
under high and varying loads different
characteristics. These are
based theoretical calculations, verified
tests and experience from field studies. order for the clamping force be
distributed evenly and create sufficiently
large contact area, hard flat washers must
always used, type BRB HB200 SMS 70,
under screw head and nut.8 *
Steel
10.
Installation:
• The screws must tightened with tor-
que tools that tightening is
controlled.
Recommended tightening torque
Thread
Steel
8. When using spring washers, is
sufficient and preferably placed on
the opposite side the terminal. The flat washer must have an
external diameter least large the
tension washer.
Al/Al gives weaker joint. This especially im-
portant for aluminium.
Al/Cu gives higher risk corrosion
and settlement, use contact grease.8. The clamping force
of properly tightened screw shall create a
contact area large enough ensure good
conductivity, without the risk overhea-
ting. a
spring washer type DIN 6796,
with very high clamping force, is
positioned and secured between e.
The diameter the tension washer
should less than equal the flat
washer’s, even after tightening fully.
• spring washer sufficient and should
be placed the rear the
busbar, between nut and hard flat
washer, see diagram.
• Greased galvanized screws provide the
least dispersion the pre-tension force.
Even the torque recorded correctly,
the pre-tension force depends entirely on
the friction. Otherwise, there is
risk large deformation the conducting
material that reduces the tension, which
can increase the risk inadequate contact
area and overheating.
Bolt joint with spring washer.
• Torque wrenches must calibrated
regularly.g. The information below general
and hence, should never seen an
installation instruction.8 *
Steel
8.
• The tension washer can normally be
excluded
