System Elpress terminals and tools

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Kroužkové, vidličkové a kolíkové konektory Elpress ...

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It must never placed directly against electrical contact surface without flat washer in between.8 * Steel 8. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. Installation: • The screws must tightened with tor- que tools that tightening is controlled. • Greased galvanized screws provide the least dispersion the pre-tension force. The accuracy the tool is great importance. Tension washers The use different types locking elements spring washers often increases the risk settlement. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. Recommended tightening torque Thread Steel 8. These are based theoretical calculations, verified tests and experience from field studies.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. terminals the same size on the same screw. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer. Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque. • Tightening torque according the table above. Tension was- her flat washer can reduce the risk of settlement. . important to clean and use contact grease. Cu/Al provides low risk galvanic corrosion when the rail made Al.8.9 * Steel 10. Surfaces that are tinned, nickel-plated, silver plated must not brushed. It is important that this done correct manner, important the contact crimping the other end the terminal as described above.9 * Steel 10. Mounting the terminal against the connection rail Max. • The terminal palm and busbar may of different materials. Cu/CU provides the best joint, good contact and small risk settlement. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. The flat washer must have an external diameter least large the tension washer. This especially im- portant for aluminium. Al/Cu gives higher risk corrosion and settlement, use contact grease. This applies regardless the hard- ness the conductive materials (which are softer than HB200). nut and the hard flat washer, can provide increased margin towards excessively high settlement. The installation of terminal with bolt joint for electrical transmission requires special attention. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. Oil the screw when installing. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. very important fol- low the installation instructions. Current load should be checked. • The tension washer can normally be excluded.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. Even the torque recorded correctly, the pre-tension force depends entirely on the friction. Bolt joint with spring washer.8 * Steel 8. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. • Choose stainless A4-80 environments when there high risk corrosion. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics.8 * Steel 10. • Torque wrenches must calibrated regularly. The information below general and hence, should never seen an installation instruction. When using spring washers, is sufficient and preferably placed on the opposite side the terminal. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. Al/Al gives weaker joint. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol.g. Accuracy better than ±5%. Bolt joints. See image below