System Elpress terminals and tools

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These are based theoretical calculations, verified tests and experience from field studies. tension washer type DIN 6796 used, must placed between the screw head/nut and the flat washer. • Tightening torque according the table above.9 * Steel 10. • spring washer sufficient and should be placed the rear the busbar, between nut and hard flat washer, see diagram. Otherwise, the risk settlement the outer edge the flat washer increases where the clamping forces are concen- trated. Cu/Al provides low risk galvanic corrosion when the rail made Al. Current load should be checked. Bolt joint with spring washer. • Petroleum jelly contact grease reduces corrosion risk cleaned surfaces Fastener selection: • Screws and nuts strength class 8. Al/Al gives weaker joint. The clamping force of properly tightened screw shall create a contact area large enough ensure good conductivity, without the risk overhea- ting. order for the clamping force be distributed evenly and create sufficiently large contact area, hard flat washers must always used, type BRB HB200 SMS 70, under screw head and nut. This applies regardless the hard- ness the conductive materials (which are softer than HB200). Even the torque recorded correctly, the pre-tension force depends entirely on the friction. nut and the hard flat washer, can provide increased margin towards excessively high settlement. The flat washer must have an external diameter least large the tension washer. a spring washer type DIN 6796, with very high clamping force, is positioned and secured between e. Tension was- her flat washer can reduce the risk of settlement. It is important that this done correct manner, important the contact crimping the other end the terminal as described above. • The tension washer can normally be excluded. Recommended tightening torque Thread Steel 8. It must never placed directly against electrical contact surface without flat washer in between.12:6 Bolt joints Bolt joints Users/installers bolted connectors always have adhere to, and follow electrical codes and norms the local region where they are making such instal- lations. Oil the screw when installing. The information below general and hence, should never seen an installation instruction.8 * Steel 10. See image below. Bolt joints. Installation: • The screws must tightened with tor- que tools that tightening is controlled. • Choose stainless A4-80 environments when there high risk corrosion.9 * Steel 10.8.8 * Steel 8.g. . Tightening must carried out con- trolled manner using torque tools, where the relevant screw tensioned the specified torque. terminals the same size on the same screw. very important fol- low the installation instructions. Tension washers The use different types locking elements spring washers often increases the risk settlement. Surfaces that are tinned, nickel-plated, silver plated must not brushed. Accuracy better than ±5%. • The terminal palm and busbar may of different materials. Mounting the terminal against the connection rail Max. Otherwise, there is risk large deformation the conducting material that reduces the tension, which can increase the risk inadequate contact area and overheating. When using spring washers, is sufficient and preferably placed on the opposite side the terminal. The joint must achieve a sufficiently high clamping force, distribu- ted desirable manner and ensure the electrical properties over very long time under high and varying loads different characteristics. • Torque wrenches must calibrated regularly. The accuracy the tool is great importance.8 * Steel 8. important to clean and use contact grease. The diameter the tension washer should less than equal the flat washer’s, even after tightening fully. Preparatory: • Clean contact surfaces from dirt, oxide layers and grease using steel brush and denatured alcohol. This especially im- portant for aluminium.9 * Stainless Stainless *Stainless * - P M5 5,5 6,6 118,0 8,0 9,2 164,0 5,5 6,2 111,0 M6 9,5 9,2 114,0 13,0 13,0 160,0 9,5 8,6 107,0 M8 23,0 17,0 116,0 32,0 24,0 164,0 22,0 16,0 109,0 M10 45,0 27,0 92,0 64,0 38,0 129,0 45,0 25,5 88,0 M12 78,0 40,0 125,0 110,0 56,0 175,0 76,0 37,0 116,0 M16 200,0 75,0 156,0 280,0 110,0 229,0 185,0 69,0 144,0 Mv tightening torque (Nm) Ff pre-tensioning force (kN) p flat pressure (N/mm²) FZB electroplated gloss chromed FZY electroplated hard chromed FZM FZM= mechanically galvanized * (FZB, FZY, FZM) A4/80 Selection washers: • Always select hard flat washers the BRB, HB200 type. • Greased galvanized screws provide the least dispersion the pre-tension force. Al/Cu gives higher risk corrosion and settlement, use contact grease. The installation of terminal with bolt joint for electrical transmission requires special attention. Cu/CU provides the best joint, good contact and small risk settlement