Getting the Grid and Charging Infrastructure Ready for Heavy-Duty Electric Trucks

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First, the 180-kW chargers are disconnected; that doesn’t resolve the overload, the 400-kW quick-charge stations are next go.5% capacity, the SCADA begins load-shedding the medium-voltage switchgear, cutting power the entire site prevent a full blackout from being triggered the utility. addition, 29 bobtail lanes feature 180-kW chargers, offering longer-term parking and charging convenience for drivers while reducing deadhead miles.Start with limits: Design for today’s grid and future-proof for tomorrow’s upgrades.The site’s chargers are organized into four groups—each powered separate 2.5 MVA medium-voltage (MV) low-voltage (LV) transformers. Each transformer feeds dedicated switchboard, which distributes power each charger its group.The site features multiple levels load control, including ABB’s Supervisory Control and Data Acquisition (SCADA) platform, which acts backup the Charger Management System (CMS). The site also engineered with precast cable trenching, allowing for future equipment expansion and upgrades megawatt charging fleet demand grows. Combining them will help manage peak loads more effectively and provide energy resiliency. The site currently has chargers and plans to scale 60, for combined nameplate charging capacity nearly 12 MW—enough charge 200 electric trucks per day. Built-in flexibility: Use modular systems that support solar, battery storage, and megawatt charging needs evolve.The Colton site’s electrical infrastructure will also enable Greenlane maximize the use of power generated from the future integration on-site solar and energy storage microgrid and participate the utility’s demand response programs. This includes switchgear that allows Greenlane add another switch the cabinet the field support utility power additions to segregate downstream chargers powered different energy sources. least two the switchboards distribute power charger groups with aggregate nameplate charging capacity over 2.5 MVA.Colton features 12 pull-through lanes with 400 dual-port chargers and liquid-cooled cables designed accommodate large Class electric trucks. One Colton’s key challenges carefully managing the energy receives from the grid. It must stay within power limit set the local utility. This increases the utilization potential the site because chargers rarely operate maximum capacity, and seldom all the same time. If the site reaches 97.If the CMS can’t maintain charging within the given power limit, the SCADA system initiates prioritized load shedding scheme when the site hits 95% its budget. . 2